Our Projects

Delivering Excellence Across the Region

DRP HYL Plant Upgrade – Suez Steel

BIO AEF Egypt successfully executed the replacement of the Start-Up Knock Out Drum during the May 2025 shutdown, covering fabrication, installation, piping integration, and commissioning.

Delivered safely, on schedule, and seamlessly integrated with plant operations through strong engineering coordination and teamwork.

Manufacturing

DRP Reactor Tower Spare Parts

High-Performance Component Manufacturing: Supply of critical spare parts for Direct Reduction Plant (DRP) Reactor Towers, including flanged spools, reactor nozzles, and transition sections.

Components are engineered to withstand extreme temperature and pressure cycles corrosive process gases. We utilize advanced fabrication techniques to ensure precise alignment and superior welding integrity, significantly extending service life.

Rehabilitation

CO₂ Removal Unit / Stripper Vessel Rehabilitation

Complex Industrial Rehabilitation: A major turnaround project for Suez Steel Company involving the complete replacement of shell courses to restore structural integrity.

Scope included extensive scaffolding layout, heavy lifting operations for large-scale tower sections, and strict adherence to industrial safety standards. The project ensured the safe, continued operation of critical process equipment.

Marine

Yacht Structural Rehabilitation

Marine Structural Integrity Restoration: Complete replacement of severely corroded main body sections, internal baffle plates, and primary steel structural components.

Executed in accordance with rigorous marine engineering standards, this project involved precision fabrication and installation of high-strength steel to guarantee long-term seaworthiness and safety.